Production Setup

Pefectly Crafted

Print and Production

 

Warriorwraps High Quality Print and Production Facility
SOL-JET PRO 4 XR-640 Wide Format Inkjet Printer/Cutter Application
Thousands of sign shop owners have built their business around the unique power and versatility of a Roland SOLJET large-format color printer or printer/cutter. The Pro 4 XR-640 can switch from printing banners, vehicle wraps or fine art to printing and contour cutting labels or decals in minutes. Advanced features in VersaWorks RIP software include the Roland Color System and PANTONE® Color Libraries for spot color matching, Variable Data Printing, the Max Impact preset for richer color contrast and more. The XR-640 can be configured with seven or eight-colors including CMYK+LcLm and Light Black (Lk) plus Metallic Silver ink (Mt) for more than 500 brilliant metallic and pearlescent colors as well as White (W) for printing on clear films.
Die Cut Labels and Decals
Thanks to its integrated printing and contour cutting, the Pro 4 XR-640 makes it fast and easy to print and contour cut labels and decals of virtually any shape. For cutting laminated graphics, Roland's Quadralign four-point optical registration system automatically realigns the cutting path and compensates for media skew and distortion.
Banners
For blazing fast production of banners, Pro 4 XR-640 printer/cutters set the standard. Roland Eco-Sol MAX 2 eco-solvent inks combine with variable droplet technology to deliver more detail in the highlights and smoother blends and transitions overall. The addition of Light Cyan, Light Magenta and Light Black enhances blues and reds, ensures flawless flesh tones and gray gradients and improves image quality across lighter colors.
Signs
Specially formulated to enhance Pro 4 XR-640 large-format color printer performance, Eco-Sol MAX 2 eco-solvent ink delivers high color density and a wider gamut for exceptional images and text that are durable up to three years outdoors without lamination. The new, higher density white ink provides greater opacity for window signs and decals while metallic silver is also improved for premium effects.
Vehicle Wraps
With its integrated printing and contour-cutting ability, the XR-640 is perfect for full or partial wraps. The XR's integrated tri-heater system dries prints quickly even in high-speed modes for immediate finishing, installation or collection by the take-up system. Through Roland Academy, we also offer a wide range of free webinars and attractively-priced workshops, including the two-day Roland Born to Wrap™ vehicle graphics class.
Posters and Backlit Displays
For increased versatility, Eco-Sol MAX 2 performs on a wide range of both coated and uncoated media, including papers for posters and film for eye-popping backlit displays.
Fine Art and Photos
With its Eco-Sol MAX 2 inks and variable droplet technology that allows the RIP to choose from seven different droplet sizes, the XR-640 is capable of delivering fine art and photographic reproductions with exquisite detail and stunning color. Light Black adds better reproduction of gray color gradients and more natural skin tones. Roland's new line of Solvent Canvas Media delivers exceptional gamut and image quality.

 SOLJET Pro 4 XR-640 Large Format Printer/Cutter Features

Production Perfected

Roland's fastest, most powerful large-format color printer ever, the new SOLJET Pro 4 XR-640 represents the next generation in large-format digital printing quality, precision and performance. With its two inline, mirrored print heads, integrated printing and contour-cutting technology, and new, environmentally friendly Eco-Sol MAX 2 inks (including light black, metallic silver and high-density white), the Pro 4 delivers greater productivity and unsurpassed image quality. It's both an exceptional value and the ultimate production tool. The highly versatile, easy to use Pro 4 lets you create colorful, vibrant large-format banners, signs, vehicle graphics, decals, POP displays, heat transfers for decorated apparel, and more with maximum speed and efficiency.

State of the Art Print Engine

The XR-640 large-format color printer incorporates the latest in inkjet technology design. It features two 8-channel piezo inkjet heads with 180 nozzles per channel. The print heads are arranged in an inline formation with seven different droplet sizes, allowing for smoother gradations and richer density for photographic and high-resolution vector output. Configured in a mirrored pattern through seven colors, in any of the four ink configurations, chromatic banding is virtually eliminated in bi-directional printing.

High-Speed Printing

With print speeds of up to 528 sq. ft. (49 m2/h) per hour for CMYK applications, as well as print/cut capability, the XR-640 expedites the production cycle by allowing you to print and contour cut your designs together – even unattended – in one easy, seamless step.

Print/Cut Advantage

The XR-640 large-format printer/cutter streamlines the production process by automatically contour cutting printed graphics. This integrated system eliminates the need to reload and reposition graphics, saving valuable time and effort. For cutting laminated graphics, the Quadralign four-point optical registration system automatically realigns the cutting path and compensates for media skew and distortion. With its included TU-2 take-up system and integrated contour-cutting, this large-format color printer is capable of performing long, unattended print runs. The Pro 4 can also function as a stand-alone vinyl cutter.

A Choice of Seven or Eight-Color Printing

The XR-640 offers a choice of seven or eight-color printing. Choose from the following ink configurations, depending on your needs: C M Y K Lc Lm Light Black

C M Y K Lc Lm Light Black

White

C M Y K Lc Lm Light Black Metallic C M Y K Lc Lm

White Metallic

Eco-Sol MAX 2 Ink

Roland's new, high-definition Eco-Sol MAX 2 eco-solvent inks are specially designed to optimize image quality and color on a wide range of coated and uncoated media. Like Roland's original Eco-Sol MAX inks, the new Eco-Sol MAX 2 inks are environmentally friendly and virtually odorless, so there's no need for special air filtration systems. Eco-Sol MAX 2 inks are also nickel-free for a healthier work environment. Inks are packaged in convenient 440 ml cartridges (White and silver available in 220 ml cartridges only) and are water, scratch and UV resistant up to three years outdoors*. Combined with variable droplet technology, Roland Eco-Sol MAX 2 inks deliver more brilliant color with superb detail in the highlights and smoother blends and transitions overall.

*Outdoor durability is based on accelerated weather tests. Results may vary depending upon location and application. Dry times vary depending on specific media characteristics. Lamination may be required for some applications or environmental conditions.

Light Black, Metallic Silver and High-Density White Specialty Eco-Sol MAX 2 Inks

New Eco-Sol MAX 2 specialty inks enhance the image quality of the Pro 4 large-format color printer, even at higher speeds, allowing for stunning effects and adding value and sophistication to any graphic.

 Light Black - For better reproduction of gray color gradients and more natural skin tones.

 Metallic Silver - This silver inkjet ink can be printed as a spot color or combined with CMYK to produce over 500 striking metallic and pearlescent colors.

 High-Density White - Allows for greater opacity.

Automated Ink Circulation System

The Pro 4 XR-640 comes standard with Roland's Automated Ink Circulation System to prevent the pigments in metallic silver and white inks from settling. Designed to reduce waste of white and metallic silver ink, the circulation system dramatically lowers running costs while ensuring exceptional image quality throughout the longest production runs.

VersaWorks RIP Software

Developed exclusively for Roland inkjet printers, and printer/cutters, VersaWorks RIP software takes full advantage of the Pro 4's capabilities. Based on the latest Adobe CPSI 3019 engine, VersaWorks includes advanced error diffusion and 16-bit rendering for exceptional production output and unmatched ease-of-use, and is fully compatible with Windows® 7, Vista and XP. Along with features such as variable data printing, embedded ICC support, ink level adjustment tools and advanced cropping, tiling and nesting options; the newest VersaWorks features include the following:

 Predictive Ink Calculator and Alert: For flawless unattended printing, a predictive ink calculator estimates the amount of ink needed for each job. When there is not sufficient ink to complete a job, the RIP notifies the operator prior to printing.

 Spot Color Replacement Tool: Allows an operator to specify Roland colors directly in VersaWorks without the need to spend a great deal of time re-opening the source file to make changes.

 Built-in PANTONE® Spot Color Library: This new library helps streamline the conversion process from PANTONE® to CMYK colors and ensures accurate PANTONE® color matching.

Roland OnSupport™

Roland's OnSupport online production monitor enables remote tracking of production so you can receive an e-mail notification when ink is running low or a job is finished.

Watch the OnSupport video

High-Speed Network Connection

Equipped with a 100 Base-TX/10 Base-T interface, the Pro 4 connects seamlessly to office networks without additional software, achieving an increased data transmission rate of 100 MB/sec. This makes it easy to configure a highly-efficient printing environment.

Advanced Media Handling

The Pro 4 XR-640 is a true production large-format color printer. It features an upgraded media feed and take-up system that accommodates rolls of up to 88 pounds (40 kg) for long, unattended printing. Adjustable print heads enable you to accommodate various media thicknesses.

Integrated Tri-Heater System

The Pro 4 XR-640's integrated tri-heater system dries prints quickly even in high-speed modes for immediate finishing, installation or collection by the take-up system. The system features three components: a pre-heater that improves media receptiveness, a print heater to accelerate ink fastness and brightness, and a dryer to accelerate the drying process and improve productivity, workability and scratch resistance. All can be controlled from either the printer panel or Roland VersaWorks.

Optional DU-640 Dryer

The DU-640 Heater/Blower is offered as an option for the XR-640 and offers users several advantages, including the ability to print highly saturated images at full speed while using the take-up rollers. Image transfer and sticking caused by rolling up wet images are eliminated. For increased media feeding accuracy during print/cut operations, the DU-640 also enables users to take full advantage of all the XR-640 pinch rollers. The DU-640 is required for printing with white and metallic inks.

Reliability

Like all Roland large-format color printer models, the Pro 4 XR-640 offers years of reliable service, even in the most demanding shop environments. Every Pro 4 is solidly constructed and equipped with special enhancements for precision printing, contour-cutting and media handling. The Pro 4 XR-640 also features a new, automated print head wiper system for reduced maintenance and unmatched mechanical reliability.

Two-Year Trouble-Free Warranty Gold Edition

As further proof of their unparalleled reliability, Roland is pleased to offer an unmatched Two-Year Trouble-Free Warranty Gold Edition for the SOLJET Pro 4 XR-640 when the machine is registered within 60 days and Roland Inks are used exclusively during the first two years of ownership. The Trouble-Free Warranty Gold Edition covers all labor and parts except select consumables and customer replacement items such as pinch rollers, cutter protection strips and wipers. In addition to two years of no-cost service and repair, the Gold Edition Warranty includes two preventative maintenance visits including a full 20-point checklist at months 10 and 20 by a Roland authorized dealer. Extended warranties also available.

Optional X-Rite Color Management Tools

For precise color management, Roland offers X-Rite's i1Basic Pro 2 for calibrating your monitor to display accurate digital color and linearizing your Roland printer for consistent output. Upgrade to the X-Rite i1Publish Pro 2, which includes the same capabilities, as well as complete ICC/ICM media profiling. Both packages include the new i1 Pro 2 spectrophotometer, Pantone® Color Manager software and an accessories package. The i1Publish Pro 2 also includes i1Profiler software. 

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